Showing posts with label day. Show all posts
Showing posts with label day. Show all posts

Friday, February 21, 2014

Mothers Day Wood Turning Marathon Special box for Sarah

Hi Everyone,
Well the big day has arrived.

Ive sharpened the tools:

And Ive cleaned up the shop..well almost cleaned up the shop:



And this means its time to go to work-lets go:

If you saw my last posting, youll have seen the small blocks of wood that this project is comprised of. My aim today is to make a small round box that will fit in the hand. So I began the turn by turning a tenon on both the bottom of the box and the underside of the lid. This will let me attach the box to the lathe later on. 

This is a photo then of the box attached at the bottom to the lathe. Its ready to turn:


Im going to round off the top of the box first and then hollow it out. Here is the beginning of this stage of the turn:

Here is a photograph several minutes later. Ive rounded off the sides and created a small bead on the mouth of the box:


Here Ive begun hollowing out the box. I just wanted to make it deep enough to hold earrings or other special stuff and not completely hollow it out:


This is the box several minutes later. You can see that the box is deeper and a little wide and the bead shows up prominently:


Here is the box after its been sanded, both inside and out. Now its time to turn the lid:


I turned a tenon on the top of the blank and attached it to the lathe:


And Ive begun turning a tenon on the underside of the lid. This has to fit exactly into the box so it took about 20 minutes of turning between this photo and the next photo:


Great. This fits the box perfectly:

And here is a photo of the blank on the box. Time to shape the top:


 Since the top will be the first thing everyone sees it has to look great and emphasize the roundness of the box. There also is not going to be a finial on the top of the lid so it needs a a rim that can serve a a point for picking up the lid off the box.  Here Ive begun undercutting the lid:

I wanted the underside of the rim to match the diameter of the opening of the box and they match:


Here is the lid back on the lathe. Im about to begin rounding off the top of the lid. This part of the turn took about 45 minutes of careful cutting. This wood is soft and it tends to tear and so I had to take very tiny cuts to the surface as it spun. At one point it looked like a flying saucer and then it looked like a hat. But I finally got it to where it looked nice and emphasized the round shape of the box:



Here is the lid almost done. The top is a little too high so I turned it down more:


And now the lid is finished:


Now the last step of the turn-removing the tenon on the bottom of the box. This only took a few minutes of cutting and shaping:


And here is the bottom of the box. The turning it done:


Here is a photograph of the box:

Woo Hoo!

I took it inside and wiped off the dust and put a coat of linseed oil on the top and bottom. Here are the finish photographs:




And here is the lid. If you look closely youll see a tiny hole at the edge of the lid at about 9 0clock. Thats a tiny worm hole that was present in the block of wood at the beginning. I kind of like having that little hole there:

And were done. I am going to apply a coat or two more of oil to the box and the lid and then let it cure for a day or two. At weeks end Ill send off the box to Sarah.

Happy Mothers Day to you all.

If youre a Mom, I hope you have great kids and you get to see or hear from them today.

If you lost your mom this year or if shes ill, know that Ill keep a prayer for you.

___________

Our next project is to finish Hollys bowl and Ill get to that later this week.

Take care and have a wonderful day and thanks for dropping by the wood shop. As always its a pleasure to have you here.

Best Always,
VW
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Monday, February 10, 2014

Dollhouse for Peaches Day 3

Day 3 - stairway construction
Yes, it really does take an entire day to do a staircase! I am making it very similar to a real staircase - ie: it will be anotomically correct! :)

I started by making two exact stringers, or stair horses. I glued and brad nailed a 1/4" peice of maple on the back, like this:






Then, I glued and finished nailed the assembly into place, like this:



I also countersunk some screws into the bases of the stair horses to secure it into place forever!



I added treads and risers, and let Barbie try it out!!!



As you can see, Barbie has plenty of head room to move around on each floor of the house. Again, a doll is 11"+ high, and this is why this house is so big!
I had a little time left in the day, so I managed to get some of the interior walls cut and set into place. Now, its beginning to take some shape!



Modeling the new stairs...



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Friday, January 24, 2014

Dollhouse for Peaches Day 6 and 7

Days 6 and 7 - scrolling the details
Before I can put the top on, I need to do the front and back panels on the top part of the dollhouse. For the back, I decided to do a repeating flower pattern. I chose to do this peice out of 1/4" oak. Because of the flower layout, this required alot of time in repositioning the blade, etc. There are 8 flowers total. I split the panel in half so I would only have to do 4 flowers. It takes roughly an hour per flower...


Here are the two panels glued and clamped in place...
And finally after the clamps come off...



Next, I need to get the front panel scrolled and in place. For this panel, I wanted to scroll in the family name (Rafey) which is Hungarian. I picked a cool looking font, printed it, and centered on my workpeice. I did not split this peice in half because there is no repeating pattern.
I also made a "picture frame" maple border, with a 1/4" x 1/4" groove to border the panel, and put a 45 on the corners...


Because the work peice is 4 wide, this is going to require several peice rotations and flips to catch all the lettering. I have already had to insert the blade backwards in the saw in order to cut out some of the letterings corners. This is the time consuming part.

I am finally getting to a point in my schedule where I can make some more headway on this project. After I get this scrolled out, I will be mounting it in place, and then securing the top!


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