Friday, January 31, 2014

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Thursday, January 30, 2014

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Wednesday, January 29, 2014

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Tuesday, January 28, 2014

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Table saw cabinet

Looking back over my old posts, I realized I never posted the photos of the table saw/router cabinet. Here is what was completed:

Due to the small size of my shop, I built a cabinet system that would be multi-functional. The shorter longer cabinet would be a base for my Delta table saw. The second higher cabinet would house my router. The router top will fit neatly in between the table saws arms. Here is a photo in the early stage of construction:

I created a baffle system for the router as well as the table saw, with hook ups for my shop vac specifically for dust collection. The router cabinet is shown below.

Here is a photo of the saw sitting on the cabinet:

I then created the router table top out of 2 pieces of white laminate, cut the hole for the router plate, and mounted it to the cabinet system. The fence for the table saw slides over the router top, making it multi-functional.

To be able to fine tune the router plate, I added adjustable thumb screws to the inside of the holes opening.

I mounted the entire cabinet system on casters, that allows me to move the whole thing with one hand! After wiring the cabinet for power, it fits neatly into my small shop, and is extremely easy to use.

Currently, I am working on a doll house for my grand-daughter, and Ill post some photos of that...

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Work Bench Repair

As mentioned previously, my poor little bench recently decided to give up the ghost and collapse on me.

Until, I get round to building a proper bench, I have decided to make some improvements / repairs so I can at least carry on working wood. Its been ages since I have actually built anything useful!....

Anyway, the first thing to do was to lower the bench height by a good few inches. I have always found it hard to get some weight squarely over the plane and pushing sideways rather than downwards increases the lateral forces being exerted on the poor little bench frame therefore increasing the racking.

The bench felt quite a bit more stable immediately the legs were shortened. Next, add some bracing...

I had some pieces of wood that were perfect for the job!

With the four braces added and reduced height, I could really feel the bench frame start to stiffen up.

One of the biggest annoyances with this beginners bench has been work holding. All the dog holes are some stupid small size (~ 15mm) and not the normal 3/4" (19mm). Even if they were the correct size, the bench top is not thick enough to use holdfasts or hold downs. Also, even without the drawer on the front face of the bench, the bench top skirt made clamping almost impossible. I decided to put in some blocking underneath the bench to thicken it up and bring it closer the the thickness of the bench top skirt.

The first job was to rip and glue up some timber to form a panel of the correct width. It only had to be flat(ish) on the side that was to be glued and vaguely square as it was not going to be seen - Its a workbench not a piece of furniture.

This panel, was then both glued and screwed to the underside of the bench top making the bench top now a good 2" (50mm) thick.

I used counter sunk screws from the bench top down into the blocking panel and also reused the screw holes that used to hold the draw rails on the front edge to secure the panel.

Lastly, with the timber I had left, I added a large brace across the front of the bench, this is in line with the bench top edge, so could be useful for planning the edges of large boards such as table tops.

With the thicker bench top and no drawer in the way, I can now easily use F-Clamps to clamp work on the front face of the bench and the whole bench feels a lot more secure.

I am not expecting miracles from these quick and dirty additions, but the bench is definitely better than it was. I will get round to re-drilling the dog holes and maybe get some Veritas Wonder Dogs and Hold Fasts for it, as although quite pricey, they could be reused on a new bench in the future. Maybe build a Moxon style bench vice?

At least I have a working bench again...for now anyway!

Monday, January 27, 2014

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well ok, this ones just back from a gallery in great barrington ... theyve had it long enough and now its my turn to try and sell it ... its of a generous size, about 45 x 55 x 18, but in the right space it will be really spectacular. click the photos to enlarge them ...

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Ive started work on the maple desk project! The idea is to custom make an executive desk that will match a home office. Here are some pictures of the office and style, and also of the materials Ive purchased. Ive bought 3/4" maple (good 2 sides) and some rough maple from a mill in Swanton, Ohio. The rough maple will, of course, go through my normal process of planers, joiners, and saws to square up the material and shape it to what I need. Itll take a few days to do this process.

Sunday, January 26, 2014

The Schwarz on Benches

Last week I posted about the wonderful time I had at the Northeast Woodworkers Association Showcase 2011. This week, Ian did an even better job describing the wonder of the show on his blog, Woodcanucks Blog. Check it out if you havent already.

This week, Im taking it easy and just posting some videos I shot at the show.

The first three (3) are Christopher Schwarzs entire talk about his Petite Roubo bench. I highly recommend you watch them. Its a great talk about a great bench by a great guy.

The fourth (4) video is just a quick snipped of Chuck Bender giving his hand cut dovetail demonstration. The videos not quite long enough to get the whole technique, so you should probably buy his DVD as I did.

Seen and good woodwork lately?

That Giant Sucking Crushing Sound Part II

Once my metal chip bin met with crushing failure, I immediately scrapped it and set about re-building the dust collection bin. I first looked into buying a metal 55 gallon drum, but found them to be prohibitively expensive. I then found a plastic 55 gallon drum that had seen better days and was suffering from a cracked edge. As the bin was plastic I was able to simply cut off the cracked top section with my jig saw. After the cut I was left with a workable +/- 48 gallon drum with a gaping hole at its top.

rough fitting the mounted top section.

In order to mount the Dust Deputy to the plastic drum I initially thought of making a round lid out of MDF that would rest on the top of the drum and be sealed with weather stripping. In order to do this, I began flattening the cut edge of the drum. I then flattened it some more, and some more after that. Then I ran out of patience. It dawned on me that if I made a new top for the drum out of sheet goods, I could permanently mount and seal that to the drum and then cut a removable top sized to perfectly fit the mounted one. In order to make the mounted and removable tops exactly the same size I screwed them together and then cut them to size on the table saw as a single piece. Being lazy, I made the top square, rather then cut of the corners to make it a space savings octagon. I attached a lip of 3/4" baltic birch plywood scraps around the edge of the removable top to better gasket them and chamfered the inside edge of the lip to make tops easier to set on one another.

I rubbed in and let the glue on the cleats on the mounted base dry before
flipping the unit over and screwing into them.

In order to mount the mounted top I glued and screwed cleats to the top. I used a jig saw to cut the middle of the mounted to out and then screwed the plastic drum to the cleats. I sealed the screws and the drum to the mounted top with M-1, a fantastic sealant we use at work.

The mounted top, sealed to the plastic drum.

I was at this stage in the construction when I heard that MDF was porous and might not provide an air tight top. To combat this, I sealed the top surface of the mounted top and the bottom surface of the removable top with shellac. If this doesnt prove to be enough Ill glue an EPDM gasket to the mounted top.

The completed Dust Deputy setup.

With the top mounted and air sealed (hopefully) it was quick work to install the Dust Deputy and previously built elbow assembly. I connected the CT22 and turned the knob all the way to the rabbit. It sucked and sucked and didnt crush.

The wheels make it so much easier to move.

As a final convenience I mounted castors to the bottom and handles on the side of the plastic drum. This lets me easily move it around the shop and will hopefully let me easily empty it (though I fear its emptying frequency will be based more on weight than on capacity).

Now my shop sucks with the best of them. How does your shop suck?

That Giant Sucking (& Crushing) Sound - Part I

MWA Podcast Episode 26 Dave Campbell of Wood Magazine

MWA Podcast Episode #25 - Dave Campbell of Wood Magazine (55:44)

Download the MP3

Date: March 3, 2013

By: Chris Adkins, Dyami Plotke, Tom Iovino

Description: Join us in this episode as we talk to Dave Campbell of Wood Magazine to discuss their up coming Weekend with Wood. Visit http://modernwoodworkersassociation.com for the show notes for this episode and to find out more about the Modern Woodworkers Association.

Show Notes:

Current/Future project description

Tom

DeWalt Small Trim Router

Chris

Chisel Rack & Air Filter

Dyami

More Birdhouses

Blog post that piqued our interest

The Highland Woodworker Season 2

Goings on in the MWA

Its Show Season

The Woodworking Shows

Columbus 3/1-3/3
Dallas/Fort Worth 3/8-3/10
Tampa 3/12-3/17
Atlanta 3/22-3/24

Fine Woodworking Live
Weekend of wood
Woodworking in America

Main topic

Dave Campbell

Wood Magazine

Saturday, January 25, 2014

Weekend in Photos vintage furniture swapping lights and beach time

Davids brother and his wife moved to CA earlier this month and this weekend they came to see us! We had SO much fun spending time with them - going to a few of our favorite places!

Before they got here, we stopped by one of our favorite shops (I guess you would call it a vintage boutique?) Ruby Rose. They have a wide variety of collected items, such as this awesome old motel sign.

David found a money bag and I added a few more letters to my collection.

We havent had a pendant in our room since CWTS in March (We took it down so it wouldnt be in photos for the final week). So we finally got around to installing one! We grabbed the the guest room pendant and put the one that used to be in the office there. Im always moving stuff around :)

Friday night we relaxed under the outdoor heaters and had dinner at Custom House and Saturday we all relaxed on the beach.

After dinner we visited the seals / sea lions on the pier

and took photos near the water.

Sunday afternoon while we were picking up a few supplies for projects we stopped by a consignment store. They had a pair of chairs that I got for $20 each! The caning is in great shape and the wood (oak) looks great too! Ill probably sand and re-stain them. The upholstery is old, so that will need to be replaced. I wasnt really looking for more chairs, but these were too GOOD to pass up!! Love them!

Every weekend doesnt include great deals on furniture, nice drawn out meals near the water and tons beach time, so well enjoy and celebrate when they come! After all, well be moving at the end of summer/fall so we better enjoy it while we can!

We didnt finish a project this weekend BUT we made design decisions on a lot of things!! For now, Ill say that our round roadside find table is looking A LOT different! Cant wait to share it with you soon! I see a lot of time spent in the garage in my near future!

Hope you had a great weekend!

weekend in photos

This weekend was spent exploring ...

shell beach

trails along the coast

avila pier

and piers by sunny beaches

soda lake. carrizo plain

and my personal favorite - salt beds from evaporated water - isnt the contrast between the white and blue beautiful?

and of course there was progress on the headboard for the guest bedroom ... check back soon for finished photos!

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